Wisconsin Stamping & Manufacturing,a Germantown, WI-based single-source manufacturer of stamped, formed, and tubular metal components, has expanded the use of robotic automation across its metal stamping operations. The move adds robotic transfer and part-handling capability to the company's press lines to improve consistency, throughput, and lead times for industrial customers.
The investment covers the company's press department, which runs servo and mechanical flywheel presses from 5 to 220 tons. Robotic transfer systems now move blanks and formed parts between stations and presses, work that was previously done by hand or with manual feeding equipment. The automation supports progressive, transfer, compound, and shallow-draw stamping processes.
Wisconsin Stamping & Manufacturing began in 1958 producing simple tubular spacers and has since grown into a multi-process supplier of precision metal components. Its customers include manufacturers in electrical power distribution, water treatment, lawn and garden equipment, construction and agricultural machinery, industrial equipment, and data center infrastructure.
"Automation lets our press operators and toolmakers focus on the work that takes real skill, like die setup, process tuning, and quality checks," said Mike Cegielski, General Manager at Wisconsin Stamping & Manufacturing. "The robots handle the repetitive motion, and that means more consistent parts from the first hit to the last, whether a customer needs a few thousand pieces or a long-running production program."
Robotic transfer press operations reduce variation in part placement between die stations, which helps hold dimensional tolerances on formed components. Consistent handling also lowers the risk of part damage and scrap, particularly on thin-gauge and non-ferrous materials. The company stamps steel, stainless steel, aluminum, brass, copper, and other ferrous and non-ferrous alloys.
The automated cells are supported by the company's in-house tool and die design and build center. Keeping die engineering and press operations under one roof allows the company's toolmakers to design tooling around robotic transfer from the start. This approach shortens the time between prototype tooling and full production runs.
Manufacturers across the Midwest have increased investment in industrial robotics in recent years as they deal with skilled labor shortages and customer pressure for shorter lead times. Industry groups, including the Association for Advancing Automation, have reported steady growth in robot orders from metalworking and fabricated metal producers. For contract stampers, automation has become one way to keep domestic production cost-competitive with offshore sourcing.
"Our customers are asking for shorter lead times and reliable delivery, and many of them are bringing work back from overseas suppliers," Cegielski said. "Adding robotics to the press floor gives us the capacity to take on that work without sacrificing the quality standards our customers depend on."
The press line upgrades extend automation efforts already in place elsewhere at the company, which operates robotic welding alongside MIG, TIG, resistance, and laser welding. Beyond metal stamping and forming, the company provides laser cutting, Swiss and CNC machining, thread rolling, wire forming, painting and finishing, kitting and assembly, and fulfillment services.
Components produced on the company's stamping lines include Raschig rings, compression limiters, fan and light guards, flapper valves, reed valves, and tubular spacers and bushings. Many of these parts go into assemblies where dimensional consistency affects fit and field performance. Automated handling helps the company meet those requirements across high-volume and recurring orders.
Wisconsin Stamping & Manufacturing maintains ISO 9001:2015 certification for its quality management system. Its quality assurance and inspection processes cover parts produced on both automated and conventional press lines. The company also offers managed inventory programs for customers that need scheduled releases of stamped components.
The company recently acquired DJS Manufacturing, which now operates as part of the Wisconsin Stamping & Manufacturing family of businesses. It also works with partner company WorldSource Fasteners to supply fasteners alongside custom manufactured components, giving customers a single source for many of their metal part requirements.
Wisconsin Stamping & Manufacturing has served original equipment manufacturers for more than six decades. The addition of robotic automation to its press operations reflects a broader effort to modernize production while keeping its skilled workforce at the center of its manufacturing processes.
For more information about Wisconsin Stamping & Manufacturing and its metal stamping and forming capabilities, visit https://www.wisconsinstamping.com/stamping-forming/.
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For more information about Wisconsin Stamping and Manufacturing, contact the company here:
Wisconsin Stamping and Manufacturing
Mike Cegielski
888-236-8838
info@wisconsinstamping.com
N110 W13455 North Patton Court Germantown, Wisconsin 53022